Checklist are important to track or avoid any important points during routine work.
Below are the some Important points which helps in GMP inspection readiness.
- Current Organograms
- Copies of new and existing regulatory submissions.
- Documents of recent regulatory agency inspection (reports and responses).
- Site master file.
- Facility floor plans.
- Site equipment list.
- SOP Index
- Training records.
- Master batch manufacturing records.
- Flow chart for the entire manufacturing and packing process. Example executed batch record.
- Equipment history records.
- Change Control SOP and summary of any relevant process change.
- Calibration SOP and Master calibration plan as well as summary of plan adherence along with calibration failure summaries.
- Preventative Maintenance program SOP and Master schedule.
- Summary of any manufacturing or specification change made as a result of API process change.
- Deviation control SOP and summary of all product rejection, process failure and manufacturing deviation, reworks and reprocessing summaries including disposition of batches involved.
- Validation Master Plan.
- Computer System Validation Master Plan (CSVMP)
- Process Validation reports.
- Equipment qualification reports and area qualifications/validation in the manufacture of drug products.
- APQR.
- Cleaning validation reports for area/equipment used in the manufacture of drug products and written report detailing the rational for worst case, and cleaning endpoint/acceptable residue level.
- Laboratory Information Management System (LIMS) validation reports.
- LIMS Management procedure (pass, fail, retest criteria and responsibilities, report generation, etc.).
- Raw materials, Excipients, component, In-process and Finished Material Specifications.
- Analytical method validation reports for all testing procedures used during validation and manufacturing (including tests of incoming raw materials and packaging components).
- Summary of overall percentage of laboratory test failures, including retests, for all products.
- SOP for handling of OOS.
- List of OOS by product being inspected
- List of products supplied to US (for FDA).
- Stability studies program including sample collection, storage, testing and summary including changes made in response to API change and any other changes to the process or method.
- Plan of the water system, air handling (HVAC), Compressed air system, nitrogen system, and any other service systems supporting manufacturing.
- Plans of the water system, air handling (HVAC)
- Environmental monitoring summaries (trending) for production areas used for manufacturing.
- Water system monitoring test result trends.
- Microbiological specifications and testing procedures.
- Vendor approval status for all suppliers of API, Excipients and packaging materials used in manufacturing.
- Market complaints summary, procedure and investigation reports.
- Summary of rejection of or complaints to suppliers of any materials used for manufacturing.
Hope this will helps......
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